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一、噴(pen)漆室的功能鄒(zou)平中立環保凈化設備

1.噴漆(qi)室能(neng)防止外界的(de)灰塵顆粒和過噴涂(tu)(tu)漆(qi)霧(wu)落在工件濕涂(tu)(tu)膜(mo)的(de)表面，造成烘干后涂(tu)(tu)層表面缺陷(xian)。

2.能捕集噴(pen)漆過程中(zhong)(zhong)飛(fei)濺(jian)在空氣中(zhong)(zhong)的漆霧(wu)，以防排入大氣中(zhong)(zhong)污染周圍的生活環(huan)境，對人的身體健康(kang)造成危(wei)害。

3.能為涂裝提供一個適宜的溫(wen)度、濕度、光照條件，以保(bao)證涂裝質(zhi)量。

4.為施工人(ren)員(yuan)創(chuang)造良好(hao)的(de)工作環(huan)境，保(bao)(bao)證工作人(ren)員(yuan)的(de)身體健康(kang)，有利于涂層質量(liang)的(de)保(bao)(bao)證。

二、噴漆(qi)室的分類

1.按照涂(tu)裝生(sheng)產性質可分為間(jian)歇(xie)式生(sheng)產和連續式生(sheng)產兩大類。

間歇式(shi)生產(chan)的(de)噴漆(qi)(qi)室(shi)多(duo)用于(yu)單(dan)件(jian)或小批(pi)量工件(jian)的(de)涂(tu)(tu)裝作(zuo)(zuo)(zuo)業，也可以用于(yu)小工件(jian)的(de)大批(pi)量涂(tu)(tu)裝作(zuo)(zuo)(zuo)業。其形式(shi)按(an)工件(jian)放置(zhi)(zhi)方式(shi)有臺式(shi)，懸掛式(shi)，臺移動(dong)式(shi)三種。間歇式(shi)生產(chan)的(de)噴漆(qi)(qi)室(shi)多(duo)為敞開式(shi)。連(lian)(lian)續式(shi)生產(chan)的(de)噴漆(qi)(qi)室(shi)用于(yu)大批(pi)工件(jian)的(de)涂(tu)(tu)裝作(zuo)(zuo)(zuo)業，一般為通過式(shi)，由懸掛輸送機(ji)(ji)，電軌小車和地面輸送機(ji)(ji)等運(yun)輸機(ji)(ji)械(xie)運(yun)送工件(jian)。連(lian)(lian)續式(shi)生產(chan)的(de)噴漆(qi)(qi)室(shi)可與涂(tu)(tu)漆(qi)(qi)前(qian)預處理設備，涂(tu)(tu)膜固化設備，運(yun)輸機(ji)(ji)械(xie)等共(gong)同(tong)組成(cheng)自動(dong)涂(tu)(tu)裝生產(chan)線(xian)，這類噴漆(qi)(qi)室(shi)，可在噴漆(qi)(qi)室(shi)進(jin)出口配置(zhi)(zhi)漆(qi)(qi)前(qian)準(zhun)備室(shi)和晾干室(shi)。

2.按照供(gong)排風方式(shi)可分(fen)為敞開式(shi)和封(feng)閉式(shi)(供風型)。

敞開式(shi)僅裝(zhuang)(zhuang)備(bei)有排風(feng)(feng)系(xi)(xi)統，而無獨立(li)的(de)供風(feng)(feng)裝(zhuang)(zhuang)置，直接從車(che)間內抽風(feng)(feng)，適用(yong)于(yu)一般涂(tu)裝(zhuang)(zhuang)。封閉式(shi)裝(zhuang)(zhuang)備(bei)有獨立(li)的(de)供排風(feng)(feng)系(xi)(xi)統，從廠房(fang)外吸(xi)新鮮空氣(qi)，不干擾涂(tu)裝(zhuang)(zhuang)車(che)間內的(de)換(huan)氣(qi)和采暖體系(xi)(xi)，適用(yong)于(yu)裝(zhuang)(zhuang)飾性涂(tu)裝(zhuang)(zhuang)。供排風(feng)(feng)方式(shi)有垂直層流的(de)氣(qi)流模式(shi)(即上供下(xia)抽式)和水平層(ceng)流的(de)氣流模式(即側供、側抽或側下角方(fang)向抽風)。

3.按照對漆霧的(de)處(chu)理方式(shi)可分為干式(shi)和濕(shi)式(shi)。

干式為直接(jie)捕(bu)集，是(shi)借助擋漆板、過濾層(袋(dai))等過(guo)濾材料或設(she)備捕(bu)(bu)集(ji)漆(qi)霧(wu)并處理。濕式為(wei)間接捕(bu)(bu)集(ji)，借助于(yu)循環水系(xi)統(tong)清洗噴漆(qi)室的排氣，捕(bu)(bu)集(ji)漆(qi)霧(wu)，循環水中添加(jia)有涂料凝聚劑，使漆(qi)霧(wu)失去黏性。

濕式(shi)噴漆室常見(jian)的(de)有：水旋式(shi)、文(wen)丘里式(shi)及水簾式(shi)三種(zhong)。大的(de)工件(jian)，如(ru)汽車(che)車(che)身，多用文(wen)丘里式(shi)或(huo)水旋式(shi)噴潰漆室；小(xiao)的(de)工件(jian)，如(ru)汽車(che)鋼圈，多用水簾式(shi)噴漆室。

三、噴漆室(shi)的工(gong)作原理

煙臺星岳涂(tu)裝設備有限公(gong)司專(zhuan)業生產各類噴漆室(shi)、烤漆房、噴砂房，竭誠為機(ji)械、環保、除塵等領域服務。以下為我公(gong)司幾款產品及工作(zuo)原理介(jie)紹。

1.干式噴漆室的(de)優點

結(jie)(jie)構簡單，通風量(liang)和(he)風壓均勻，涂料(liao)損(sun)耗(hao)小(xiao)，涂覆效率(lv)高。由(you)于不(bu)使(shi)用(yong)水(shui)，不(bu)必進(jin)行(xing)廢水(shui)處(chu)理，運行(xing)費(fei)用(yong)低。干式噴(pen)(pen)漆(qi)室(shi)是(shi)目前(qian)國際上(shang)公認(ren)的(de)(de)技術上(shang)最完備(bei)的(de)(de)噴(pen)(pen)漆(qi)室(shi)之(zhi)一，它改變(bian)了老(lao)式噴(pen)(pen)漆(qi)室(shi)工作區污染嚴(yan)重、漆(qi)霧(wu)處(chu)理能(neng)力差、安全性(xing)差、性(xing)能(neng)不(bu)穩定(ding)(ding)、不(bu)能(neng)滿足(zu)環保要求(qiu)等狀況。干式噴(pen)(pen)漆(qi)房(fang)具有(you)設計先進(jin)、結(jie)(jie)構合理、外形美觀、漆(qi)霧(wu)處(chu)理效率(lv)較高、性(xing)能(neng)穩定(ding)(ding)、安全可靠(kao)、剛(gang)性(xing)強度好，照明無陰(yin)影等優點。干式噴(pen)(pen)漆(qi)房(fang)主要由(you)室(shi)體系(xi)統(tong)、被動進(jin)風過濾系(xi)統(tong)、漆(qi)霧(wu)過濾系(xi)統(tong)、有(you)機廢氣處(chu)理系(xi)統(tong)、排風系(xi)統(tong)、照明系(xi)統(tong)、控制系(xi)統(tong)等部分(fen)組(zu)成。

2.水(shui)簾噴漆室

水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)噴漆(qi)(qi)(qi)室(shi)為(wei)(wei)(wei)濕法處理設(she)(she)備(bei)，設(she)(she)備(bei)前面(mian)為(wei)(wei)(wei)水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)(ban)(ban)，水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)(ban)(ban)上(shang)面(mian)為(wei)(wei)(wei)溢流(liu)(liu)槽，水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)(ban)(ban)后面(mian)為(wei)(wei)(wei)多級(ji)水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)過(guo)濾器(qi)。噴漆(qi)(qi)(qi)時(shi)，進入噴漆(qi)(qi)(qi)室(shi)的(de)漆(qi)(qi)(qi)霧(wu)首先與(yu)水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)相遇，被(bei)沖(chong)刷(shua)到水(shui)(shui)(shui)(shui)(shui)箱內。其余漆(qi)(qi)(qi)霧(wu)在通(tong)過(guo)多級(ji)水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)過(guo)濾器(qi)時(shi)完全被(bei)攔截在水(shui)(shui)(shui)(shui)(shui)中。水(shui)(shui)(shui)(shui)(shui)箱內的(de)水(shui)(shui)(shui)(shui)(shui)由水(shui)(shui)(shui)(shui)(shui)泵提升到水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)及多級(ji)水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)過(guo)濾器(qi)頂的(de)溢水(shui)(shui)(shui)(shui)(shui)槽，溢流(liu)(liu)到水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)板(ban)(ban)(ban)上(shang)形(xing)成水(shui)(shui)(shui)(shui)(shui)幕(mu)(mu)。水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)噴漆(qi)(qi)(qi)室(shi)室(shi)內為(wei)(wei)(wei)不銹鋼水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)板(ban)(ban)(ban)，水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)板(ban)(ban)(ban)結構設(she)(she)計先進合理，保(bao)證(zheng)室(shi)內氣(qi)流(liu)(liu)速度(du)、提高(gao)涂(tu)裝(zhuang)上(shang)漆(qi)(qi)(qi)率和殘(can)漆(qi)(qi)(qi)捕捉率。并使水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)層均勻(yun)，連續、可(ke)靠(kao)、無(wu)中斷帶無(wu)水(shui)(shui)(shui)(shui)(shui)花飛濺(jian)。渦卷裝(zhuang)置，氣(qi)水(shui)(shui)(shui)(shui)(shui)分(fen)離擋(dang)板(ban)(ban)(ban)的(de)可(ke)組拼，拆卸設(she)(she)置方(fang)(fang)式能充(chong)分(fen)洗滌分(fen)離殘(can)漆(qi)(qi)(qi)和汽水(shui)(shui)(shui)(shui)(shui)，可(ke)以達到凈化環(huan)境(jing)和方(fang)(fang)便有效解決板(ban)(ban)(ban)上(shang)漆(qi)(qi)(qi)渣清理保(bao)全問題，特別方(fang)(fang)便維護(hu)保(bao)養(yang)。水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)噴漆(qi)(qi)(qi)室(shi)由室(shi)體、水(shui)(shui)(shui)(shui)(shui)槽、不銹鋼水(shui)(shui)(shui)(shui)(shui)簾(lian)(lian)(lian)板(ban)(ban)(ban)、水(shui)(shui)(shui)(shui)(shui)循(xun)環(huan)系(xi)統、抽風過(guo)濾系(xi)統等(deng)組成，正常完成工件噴涂(tu)的(de)同時(shi)能有效防止廢漆(qi)(qi)(qi)排放而污染環(huan)境(jing)。

水簾噴漆(qi)室工(gong)作原理：

工(gong)件(jian)通過懸掛(gua)輸送機送入噴(pen)(pen)(pen)漆(qi)(qi)(qi)室(shi)，或(huo)用(yong)(yong)工(gong)作臺(tai)轉(zhuan)臺(tai)放(fang)置工(gong)件(jian)。操作者(zhe)用(yong)(yong)手持式靜電噴(pen)(pen)(pen)漆(qi)(qi)(qi)槍或(huo)固(gu)定式旋杯噴(pen)(pen)(pen)漆(qi)(qi)(qi)槍對工(gong)件(jian)進行噴(pen)(pen)(pen)涂作業。使用(yong)(yong)靜電噴(pen)(pen)(pen)槍，漆(qi)(qi)(qi)霧(wu)(wu)捕集(ji)效果好。飛散的(de)(de)過噴(pen)(pen)(pen)漆(qi)(qi)(qi)霧(wu)(wu)隨(sui)氣流吸引至水(shui)(shui)幕凈(jing)化(hua)(hua)，再經(jing)噴(pen)(pen)(pen)淋(lin)凈(jing)化(hua)(hua)后，經(jing)氣水(shui)(shui)分(fen)離裝置，將凈(jing)化(hua)(hua)后的(de)(de)氣體排出(chu)室(shi)外。由水(shui)(shui)幕捕捉到(dao)的(de)(de)漆(qi)(qi)(qi)霧(wu)(wu)隨(sui)水(shui)(shui)流瀉入盛(sheng)水(shui)(shui)池(chi)，經(jing)水(shui)(shui)泵(beng)抽(chou)吸過濾，油漆(qi)(qi)(qi)殘渣(zha)浮于水(shui)(shui)面。然后將油漆(qi)(qi)(qi)凝(ning)聚(ju)劑加入水(shui)(shui)池(chi)內，油漆(qi)(qi)(qi)殘渣(zha)即行凝(ning)聚(ju)成疏(shu)松團塊，然后用(yong)(yong)盛(sheng)器舀出(chu)集(ji)中處(chu)理(li)，保(bao)持水(shui)(shui)質清(qing)潔，從而完成漆(qi)(qi)(qi)霧(wu)(wu)凈(jing)化(hua)(hua)目的(de)(de)。

水簾(lian)噴(pen)漆室應用范(fan)圍：機械、汽車配(pei)件、金屬制(zhi)品(pin)、裝飾件、家(jia)電、家(jia)具等行(xing)業的工件噴(pen)涂。

水簾噴漆室適用：單(dan)側噴涂(tu)，也可多臺組合后進行(xing)雙面(mian)噴涂(tu)。

3.無泵噴漆室

無(wu)泵噴漆室采(cai)用(yong)空氣(qi)誘(you)導(dao)提水(shui)(shui)(shui)(shui)(shui)形(xing)成(cheng)循環水(shui)(shui)(shui)(shui)(shui)幕(mu)。含(han)有(you)漆霧的(de)空氣(qi)在與水(shui)(shui)(shui)(shui)(shui)幕(mu)撞擊后(hou)，穿過(guo)水(shui)(shui)(shui)(shui)(shui)簾進入氣(qi)水(shui)(shui)(shui)(shui)(shui)通道，與通道里的(de)水(shui)(shui)(shui)(shui)(shui)產(chan)生強烈的(de)混合，當(dang)進入集氣(qi)箱后(hou)，流速突然降低(di)，氣(qi)水(shui)(shui)(shui)(shui)(shui)分離，空氣(qi)通過(guo)擋水(shui)(shui)(shui)(shui)(shui)板(ban)后(hou)，被排風機排放到(dao)大氣(qi)中；而被分離的(de)水(shui)(shui)(shui)(shui)(shui)在集氣(qi)箱匯集后(hou)流入溢(yi)水(shui)(shui)(shui)(shui)(shui)槽(cao)，水(shui)(shui)(shui)(shui)(shui)從(cong)溢(yi)水(shui)(shui)(shui)(shui)(shui)槽(cao)溢(yi)流到(dao)泛(fan)水(shui)(shui)(shui)(shui)(shui)板(ban)上形(xing)成(cheng)水(shui)(shui)(shui)(shui)(shui)幕(mu)，流回水(shui)(shui)(shui)(shui)(shui)箱。循環水(shui)(shui)(shui)(shui)(shui)中添加特殊的(de)絮凝劑(ji)，改變漆霧的(de)粘附(fu)狀況，使漆霧結成(cheng)渣塊(kuai)，便于清理(li)。

原理(li)：利用排風(feng)高(gao)速誘導提水(shui)，將(jiang)排風(feng)系統與提水(shui)系統合二為一，形(xing)(xing)成無(wu)泵的(de)(de)(de)水(shui)循環(huan)(huan)系統，即省去了整個水(shui)泵循環(huan)(huan)供水(shui)系統，簡(jian)化了結構，減少了占地面積；實現(xian)無(wu)泵循環(huan)(huan)供水(shui)后，克服了現(xian)有各類水(shui)泵供水(shui)系統容易漆渣堵塞(sai)的(de)(de)(de)致命(ming)缺陷，維(wei)護簡(jian)便，設備(bei)性能可靠，不易出故(gu)障，使(shi)用方便；由(you)于含有漆霧的(de)(de)(de)空氣(qi)，經過水(shui)幕、水(shui)簾、以及氣(qi)水(shui)通道內(nei)與水(shui)霧的(de)(de)(de)強(qiang)烈混和攪拌，形(xing)(xing)成多級凈(jing)化過程，提高(gao)了凈(jing)化效率(lv)。

4.水(shui)旋(xuan)噴漆室

水旋噴(pen)漆(qi)(qi)室(shi)是(shi)采用(yong)上(shang)送風下(xia)抽(chou)風，漆(qi)(qi)霧捕集裝置在噴(pen)漆(qi)(qi)室(shi)的下(xia)方，適(shi)用(yong)于(yu)(yu)大中(zhong)(zhong)型(xing)工(gong)件。以水作為(wei)介質(zhi)，采用(yong)上(shang)送風下(xia)抽(chou)風的方式，使漆(qi)(qi)霧與(yu)水在噴(pen)漆(qi)(qi)室(shi)下(xia)部充分混合(he)的漆(qi)(qi)霧處理設備。水旋噴(pen)漆(qi)(qi)室(shi)噴(pen)漆(qi)(qi)室(shi)平(ping)面可大可小，適(shi)合(he)于(yu)(yu)大中(zhong)(zhong)型(xing)工(gong)件的高級噴(pen)涂。

水(shui)旋噴漆室應用(yong)范圍：家用(yong)電器(qi)(qi)(qi)、自(zi)行車、家用(yong)及商用(yong)鋼家具(ju)、汽車、摩(mo)托車零部件及表面(mian)噴涂(tu)、儀(yi)器(qi)(qi)(qi)儀(yi)表外殼(ke)，電器(qi)(qi)(qi)柜(ju)、農用(yong)機(ji)械(xie)、運動器(qi)(qi)(qi)材、其它。

水旋(xuan)噴漆室(shi)(shi)原理(li)：新鮮(xian)空(kong)氣通(tong)過空(kong)調送風裝置送入水旋(xuan)噴漆室(shi)(shi)室(shi)(shi)體頂部的均(jun)壓(ya)室(shi)(shi)，經(jing)均(jun)流(liu)調節(jie)器和過濾層后，以0.45m/s的(de)(de)端面風(feng)(feng)速(su)均勻地送(song)入室體(ti)內，自上而下，將工件置入具有一定風(feng)(feng)速(su)的(de)(de)均流層中，使(shi)飛濺(jian)的(de)(de)廢(fei)(fei)漆(qi)霧(wu)壓(ya)入水(shui)旋噴(pen)漆(qi)室水(shui)旋器(qi)，水(shui)在高速(su)氣(qi)(qi)流的(de)(de)沖擊下被(bei)霧(wu)化后和廢(fei)(fei)漆(qi)霧(wu)充分(fen)混合，從而使(shi)漆(qi)霧(wu)被(bei)吸引到(dao)水(shui)中而帶走，含水(shui)份的(de)(de)空氣(qi)(qi)再(zai)經(jing)氣(qi)(qi)水(shui)分(fen)離后，潔(jie)凈(jing)的(de)(de)空氣(qi)(qi)經(jing)排風(feng)(feng)系統送(song)入大氣(qi)(qi)中，其漆(qi)霧(wu)的(de)(de)凈(jing)化率≥98%；而含漆(qi)霧(wu)的水流入循環(huan)水池，通(tong)過凝(ning)聚(ju)凈化（水中定期添加(jia)專用凝(ning)聚(ju)劑(ji)）后(hou)由循環(huan)泵送(song)入到噴漆(qi)室循環(huan)使用，漂浮的漆(qi)渣(zha)定期撈出后(hou)進行深(shen)埋或焚燒處理。